Exaton 15W

Exaton

Exaton 15W

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Exaton 15W is a basic welding flux for submerged arc welding giving good slag removal and a fine bead appearance. Its relatively high basicity makes it suitable for joining of austenitic and duplex stainless steel when high impact strength is desired. Due to its low niobium content burn-off it can be used advantageously with stabilized wire electrodes. Exaton 15W is a high performance welding flux in many joining applications in the chemical, petrochemical and oil & gas industry. It is particularly suited for Exaton range of duplex wire electrodes (e.g. 22.8.3.L/25.10.4.L) due to the highly neutral behavior, which ensures an optimal balanced microstructure. Taking the benefit of its features (not limited to nice bead appearance and self slag release only), it can also be used in combination with NiCrMo-3 wire for several other applications (i.e. both joining and weld overlay).


Clasificaciones

Grado S A AF 2
Nombre EN ISO 14174

Características de los consumibles

Índice de basicidad nom: 1.9
Densidad nom: 1.0 Kg/l
Tipo de escoria Fluoride basic CaF2-Al2O3-SiO2
Corriente de soldadura 1200 A (Using 60x0.5 mm strip)

El Consumo de Flujo

Voltios kg Flux / kg Hilo polaridad DC+
26 V 0.5 kg
30 V 0.6 kg
34 V 0.8 kg
38 V 1.0 kg
Amperios Dimensiones Velocidad de desplazamiento
580 A 4.0 mm 33 m/h

Clasificaciones

Hilo AWS según EN (Euro Norma)
Exaton 19.9.Nb A5.9:ER347/ 14343-A:S 19 9 Nb
Exaton Ni56 A5.14:ERNiCrMo-4/ 18274:S Ni 6276 (NiCr15Mo16Fe6W4)
Exaton 25.10.4.L A5.9:ER2594/ 14343-A:S 25 9 4 N L
Exaton Ni60 SAW A5.14:ERNiCrMo-3/ 18274:S Ni 6625 (NiCr22Mo9Nb)
Exaton 19.12.3.L A5.9:ER316L/ 14343-A:S 19 12 3 L
Exaton 19.9.L A5.9:ER308L/ 14343-A:S 19 9 L
Exaton 20.25.5.LCu A5.9:ER385/ 14343-A:S 20 25 5 Cu L
Exaton 22.15.3.L A5.9:ER(309LMo)/ 14343-A:S 23 12 2 L
Exaton 22.8.3.L A5.9:ER2209/ 14343-A:S 22 9 3 N L
Exaton 24.13.LHF A5.9:ER309L/ 14343-A:S 23 12 L
Exaton 24.13.LNb A5.9:ER”309LNb”/ 14343-A:S 23 12 Nb
Exaton 24.13.L A5.9:ER309L/ 14343-A:S 23 12 L
Exaton 27.31.4.LCu A5.9:ER383/ 14343-A:S 27 31 4 Cu L
Exaton 19.9.Nb HF A5.9:ER347/ 14343-A:S 19 9 Nb
Exaton 22.12.HT 14343-A:S 21 10 N
Exaton 25.22.2.LMn A5.9:ER"310LMo"/ 14343-A:S 25 22 2 N L

Aprobaciones

Hilo BV DNV-GL VdTÜV
Exaton 19.12.3.L - - *
Exaton 19.9.L - - *
Exaton 22.8.3.L * * *
Exaton 25.10.4.L - * *
* Unidades de producción seleccionadas solamente. Por favor, póngase en contacto con ESAB para obtener más información. Visite esab.com para descargar hojas de datos de combinación de flujos / cables específicos para obtener más detalles.

Propiedades Mecánicas Típicas

Hilo Condición Límite de elasticidad Resistencia a la tracción Ensayo Charpy con ranura en V Alargamiento
Exaton 19.12.3.L As Welded null 390 MPa
(57 ksi)
530 MPa
(77 ksi)
100 J @ 20°C,
(74 ft-lb @ 68 °F)
85 J @ -40°C,
(63 ft-lb @ -40 °F)
40 J @ -196°C,
(30 ft-lb @ -320.8 °F)
41 %
Exaton 19.9.L As Welded null 390 MPa
(57 ksi)
560 MPa
(81 ksi)
90 J @ 20°C,
(67 ft-lb @ 68 °F)
35 J @ -196°C,
(26 ft-lb @ -320.8 °F)
35 %
Exaton 19.9.Nb As Welded null 470 MPa
(68 ksi)
650 MPa
(94 ksi)
80 J @ 20°C,
(59 ft-lb @ 68 °F)
32 %
Exaton 19.9.Nb HF As Welded DC+ 440 MPa
(64 ksi)
610 MPa
(88 ksi)
75 J @ 20°C,
(56 ft-lb @ 68 °F)
32 %
Exaton 20.25.5.LCu As Welded null 345 MPa
(50 ksi)
550 MPa
(80 ksi)
125 J @ 20°C,
(93 ft-lb @ 68 °F)
100 J @ -196°C,
(74 ft-lb @ -320.8 °F)
40 %
Exaton 22.12.HT As Welded null 400 MPa
(58 ksi)
580 MPa
(84 ksi)
120 J @ 20°C,
(89 ft-lb @ 68 °F)
35 %
Exaton 22.15.3.L As Welded null 400 MPa
(58 ksi)
600 MPa
(87 ksi)
140 J @ 20°C,
(104 ft-lb @ 68 °F)
40 %
Exaton 22.8.3.L As Welded null 650 MPa
(94 ksi)
790 MPa
(115 ksi)
115 J @ 20°C,
(85 ft-lb @ 68 °F)
85 J @ -40°C,
(63 ft-lb @ -40 °F)
33 %
Exaton 24.13.L As Welded null 400 MPa
(58 ksi)
600 MPa
(87 ksi)
140 J @ 20°C,
(104 ft-lb @ 68 °F)
40 %
Exaton 24.13.LHF As Welded null 410 MPa
(59 ksi)
600 MPa
(87 ksi)
140 J @ 20°C,
(104 ft-lb @ 68 °F)
40 %
Exaton 24.13.LNb As Welded null 400 MPa
(58 ksi)
600 MPa
(87 ksi)
90 J @ 20°C,
(67 ft-lb @ 68 °F)
35 %
Exaton 25.10.4.L As Welded DC+ 690 MPa
(100 ksi)
880 MPa
(128 ksi)
90 J @ 20°C,
(67 ft-lb @ 68 °F)
60 J @ -40°C,
(44 ft-lb @ -40 °F)
25 %
Exaton 25.22.2.LMn As Welded DC+ 335 MPa
(49 ksi)
575 MPa
(83 ksi)
120 J @ 20°C,
(89 ft-lb @ 68 °F)
42 %
Exaton 27.31.4.LCu As Welded null 360 MPa
(52 ksi)
540 MPa
(78 ksi)
165 J @ 20°C,
(122 ft-lb @ 68 °F)
35 %
Exaton Ni56 As Welded HI 1.6-1.8 kJ/mm DC+ 450 MPa
(65 ksi)
700 MPa
(102 ksi)
100 J @ -60°C,
(74 ft-lb @ -76 °F)
80 J @ -196°C,
(59 ft-lb @ -320.8 °F)
45 %
Exaton Ni60 SAW As Welded null 445 MPa
(65 ksi)
715 MPa
(104 ksi)
93 J @ -60°C,
(69 ft-lb @ -76 °F)
82 J @ -196°C,
(61 ft-lb @ -320.8 °F)
45 %

Análisis del Metal de Soldadura

à% Análisis metal depositado (valores típicos)
C Co Cr Cu FN WRC FN WRC-92 FN deLong Fe Mn Mo N Nb Nb+Ta Ni P S Si V W
Exaton 19.12.3.L
0.01 % - 18.1 % - - - - - 1.5 % 2.6 % - % - - 12.3 % - % - % 0.5 % - -
Exaton 19.9.L
0.02 % 0.1 % 19.5 % 0.1 % - 6 % - - 1.2 % 0.15 % 0.05 % - - 10 % 0.025 % 0.012 % 0.6 % - -
Exaton 19.9.Nb HF
0.04 % - 19.4 % 0.11 % 12 % - 13 % - 1.4 % 0.12 % 0.04 % 0.7 % 0.7 % 9.3 % 0.02 % 0.01 % 0.66 % - -
Exaton 19.9.Nb
0.03 % 0.1 % 18.7 % 0.10 % 5 % - 6 % - 0.9 % 0.03 % 0.05 % 0.5 % 0.6 % 9.5 % 0.018 % 0.013 % 0.5 % - -
Exaton 20.25.5.LCu
0.01 % - 19.6 % - % - - - - 1.4 % 4.5 % - - - 25 % - % - % 0.5 % - -
Exaton 22.8.3.L
0.01 % - 22.6 % - - - - - 1.2 % 3.1 % 0.15 % - - 8.6 % - % - % 0.7 % - -
Exaton 24.13.LNb
<=0.020 % - 23.5 % - - - - - 1.2 % - - 0.7 % - 12 % <=0.025 % <=0.015 % 0.7 % - -
Exaton 25.10.4.L
<=0.020 % - 24.5 % - - - - - 0.3 % 4 % 0.21 % - - 9.6 % <=0.020 % <=0.015 % 0.6 % - -
Exaton 25.22.2.LMn Current: DC+, 420A, 27V
0.02 % - 24.5 % 0.1 % - - - - 4.0 % 2.1 % 0.12 % - - 22.0 % - - 0.1 % - -
Exaton Ni56 DC+
0.01 % 0.1 % 15.1 % - - - - 6.8 % 0.4 % 15.6 % - - - Bal % - - 0.20 % 0.1 % 3.6 %
Exaton Ni60 SAW Current: DC+, 400A, 28V, travel speed: 25 m/h.
0.02 % - 22 % 0.1 % - - - 5 % 0.2 % 9 % - - 3 % - 0.015 % 0.005 % 0.4 % - -
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How to purchase Exaton 15W

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Part Numbers and Accessories

Part Numbers : Exaton 15W
S128S02000
S128400000
S12840000F
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